Electrical Engineering
From conceptualization to the final inspection, Badger Controls Inc. provides the high-level electrical engineering and project management required to bring complex industrial systems online.
Onsite Consultation & Needs Assessment
We don’t just quote a job; we partner with your team. We meet at your facility to analyze load requirements, evaluate existing infrastructure, and identify potential bottlenecks to ensure your project is feasible and cost-effective.
Professional Electrical Engineering
Our engineers develop comprehensive AutoCAD electrical schematics, single-line diagrams, and Load Calculations that form the backbone of a high-quality build. Every design is engineered for scalability, safety, and long-term industrial reliability.
Regulatory Liaison & Permitting
Navigating the bureaucracy of local municipalities and utility providers can be a major project hurdle. We handle the entire permitting process, ensuring all designs meet NEC (National Electrical Code) and local jurisdictional requirements to prevent costly delays.
Safety & Compliance Engineering
We integrate safety into the design phase, specializing in Arc Flash Studies, Lockout/Tagout (LOTO) strategies, and NFPA 79 compliance for industrial machinery, ensuring your facility is protected from day one.
Full-Service Project Management
As a turnkey partner, we oversee the transition from paper to power. We manage the procurement of long-lead items, coordinate with other trades, and provide the technical oversight necessary to ensure your project finishes on schedule and within budget.
Utility Service & Primary Power Upgrades
If your new machinery exceeds your facility’s current capacity, we manage the entire upgrade process. From coordinating with the utility company to installing new 2000A+ service entrances, high-capacity transformers, and switchboards, we ensure your plant has the “heavy lift” power it requires.
Load Balancing & Distribution Strategy
We don’t just add power; we optimize it. Our engineering team performs detailed load calculations to balance your phases and prevent nuisance tripping, ensuring your most critical processes remain online even during peak demand.
Future-Proofing & Scalability
We design with tomorrow in mind. By installing oversized conduit runs and modular Motor Control Centers (MCC), we make sure that adding your next machine doesn’t require a total system overhaul.