Control Work
When a critical machine fails to respond, every minute of downtime directly impacts your bottom line. With over 25 years of specialized experience in industrial control systems, Badger Controls Inc. provides the rapid diagnostic and repair services necessary to restore your production schedule.
Expert Troubleshooting & Diagnostics
Whether your system is failing due to a burnt-out relay, a faulty limit switch, or a complex communication error, we possess the diagnostic tools to pinpoint the root cause. We have encountered nearly every failure mode in the industry, from intermittent wiring faults to catastrophic component fatigue.
Comprehensive PLC & Logic Support
Our expertise spans the entire evolution of industrial control. We are equally proficient in maintaining legacy relay logic systems as we are in troubleshooting modern Programmable Logic Controllers (PLCs). Whether it’s an older SLC 500 or the latest ControlLogix platform, we ensure your code and hardware are synchronized.
System Modifications & Feature Integration
If your equipment functions but no longer meets your operational needs, we can “make it happen.” We specialize in adding new functionality—such as Variable Frequency Drives (VFDs) for energy savings, additional safety Light Curtains, or updated HMI touchscreens for better operator visibility.
Root Cause Analysis (RCA)
We don’t just “reset the breaker.” Our team performs a thorough analysis to determine why the failure occurred—checking for voltage spikes, harmonic distortion, or thermal stress—to prevent the same issue from recurring next week.
Emergency Service & Rapid Response
In the industrial sector, “broken” means “costing money.” We treat your equipment issues with the highest priority, arriving onsite with the necessary testing equipment and a deep knowledge base to get your “Start” button working again immediately.